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Chemical Solutions
Газоочистка

We increase your production efficiency

Accurate understanding of the problem
gives us the opportunity to improve
the production, process and make it
more profitable

Problem

Effective dust extraction.

Solution

Exploitation of multicyclones as a pre-treatment devices which will relieve the load in the form of large dust before the subsequent pieces of equipment. The cyclones are designed to clean the large gases flows with a high purification efficiency and resistant to thermal and abrasive wear.

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Problem

Is there necessity for hot gases effective dust recovery?

Solution

The Venturi scrubbers utilization allows to execute of highly efficient dust/liquid particles capture with dimension of less than 1 µm from the hot gases stream, cooling it simultaneously. At the same time, in order to simultaneously absorb, it is possible to retrofit Venturi scrubber with the efficient centrifugal, rotary and other mass-transfer stages.

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Problem

The scrubber does not provide the desired efficiency of purification? Frequent downtime due to the fact of the clear section clogging? Spending on electricity because of unreasonably high hydraulic resistance and density of irrigation?

Solution

We offer highly efficient heat and mass transfer scrubbers, the operating principle of which is based on the creation of an active surface of phases contact, with the turbulent regime. Depending on requirements and the purified gas composition the company offers a variety of unique design centrifugal, rotary, dynamic, and Packed scrubbers.

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Problem

Do the emissions represent a low-calorie gas? Think that throw gas mixture with a calorific value away is not allowed?

Solution

We suggest to use thermal and catalytic installations for the high-calorie gas emissions, including at the same time, organic compounds, disposal. This allows in addition to the effective cleaning get the heat in the form of steam or hot water, and the electrical power.

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Problem

The Adsorber.

Solution

If there is necessity in solvents trapping with the purpose of their regeneration or toxic pollutants low concentrations sequestration we suggest adsorbers application, which equipped with a charge (bad, adsorbents), specially selected depending on the absorption properties of the adsorbates.

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Problem

Are you tired to change the bags? Low productivity and efficiency by the large overall dimensions of the bag filters?

Solution

Cartridge filters provide cleaning of all dustup to 0.1 microns from wet, acidic gases, achieving a residual dust content of 0.2 mg/m3. Service life of filter elements for more than 10 years.

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Problem

Is there no quality classification when the hyperfine separation?

Performance degradation due to the increasing of the circulating load, the material over crushing?

Solution

Engineering of the thin classification units – AKA-SPIDER pump-hydrocyclone units operating in fully automatic mode.

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Problem

Is there a high degree of wear of the hydrocyclone parts which are in contact with the pulp?

Solution

Nozzles, spigots and modules of hydrocyclones AKA-VORTEX are made from modern high strength materials such as: polyurethane, oxide ceramics, injection molded polymers, chromium steel.

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Problem

Are you going to reduce the capital and operating costs for compensation of water losses?

Are you going to organize an internal loop water circulation in the production? Is there necessity in the tail area/facilities reduction?

Solution

Internal water circulation system using a high-performance thickener AKA-SET in tandem with the AKA VORTEX thickening hydrocyclones.

  • - Automated systems of coagulants dosing.
  • - Analysis of the condensed product density, the purity of the plum.
  • - Control and calibration in real-time mode.

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Problem

Intense disintegration and flushing from the sludge, clays in the scrubber-butare AKA-DRUM with capacity up to 350 t/h.

Spiral separators AKA-SPIN effectively concentrate products preparatory operations. High quality concentrate is the key to greater selectivity in the mining and metallurgy processes.

Solution

Intense disintegration and flushing from the sludge and clays, carried out in a AKA-DRUM scrubber-butare with capacity up to 350 t/h Screw separators AKA-SPIN allow effectively to enrich the products of preparatory operations. High quality concentrate is a guarantee of greater selectivity in the processes of metallurgy.

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Problem

Is poor performance of filter separation?

Is high residual moisture of the cake?

Is insufficient purity of the filtrate?

Solution

Chamber and membrane filter plates Lenser Filtration - high level of quality of operation, individual selection of materials and their combinations.

The possibility of upgrading the existing filtration equipment.

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Problem

The complexity of the effective equipment selection to obtain a granular product.

Solution

The comprehensive approach to design and a wide range of equipment, including evaporators and a number of different granulation systems, drying and cooling ones, allow to create high-performance, resource-efficient systems for obtaining a granulated product with guaranteed desired properties.

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Problem

Low efficiency and high energy intensity of a dust-laden hot gases cleaning, which contain particular gaseous pollutants as well.

Solution

Extensive experience in the design and successful operation of a unique wet gas-cleaning system allows implement a higher efficiency cleanup of any dust-laden gas mixtures with the possibility of simultaneous cooling under minimal operation costs.

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Problem

The low efficiency of dry flue gas cleaning, loss of product, the impossibility of the cleaned gas into the working area returning, high operating costs.

Solution

The cartridge filter has a high efficiency and ability to capture submicron dust particles, which allow to return the cleaned gas stream to the working area. Overall dimensions and operating costs are several times less than bag filters by the same performance on gas. The lifetime of the cartridge elements is incomparably longer than the bags.

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Problem

Wastewater formation, loss of product in the gas cleaning systems.

Solution

Technical solution represents an environmentally safe system, consisting of high-efficiency scrubbers which are indispensable for hot gases cleaning, and filter presses which enable to purify waste water and use them in the circulation circuit scrubbers, as well as to allocate the target product in the form of relatively dry sludge.

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profit after modernisation

Apply improvements on the diagram to see the result

We are financially responsible
for the result

Offered You technological solutions carefully checked by our specialists and scientific staff of our partners - design institutes and manufacturers of the equipment.

The technological process is simulated on the computer, and industrial tests at the plant of the customer carried out as well. In the case of a new designed plant, we arrange visits to factories have already implemented this technology.

All this gives us the ability to guarantee the parameters of the technological process. Our company financially responds for its achievement by the contract.

We protect
the environment

Engineering protection of environment

The "ChemInS" company's team successfully creates and implements system for the protection of the environment from the negative impacts of industrial enterprises.

Our solutions provide guaranteed environmentally safe co-existence of the technosphere into the biosphere. "Chemins" company able to help fabricators with the requirements compliance to environmental legislation, establish and operate environmentally sound and resource-efficient gas cleaning system and wastewater treatment.

profit before modernisation

8 380 000

  • Gas purification
  • Mining
  • Chemistry
  • Metallurgy
  • Sugar production
  • Petrochemical industry

Services

R & D and research work

Design

Equipment modernization

Automation of equipment

Leasing

Installation and commissioning

Service maintenance

1.

R & D and research work

Conduct of scientific research to control the correct selection of equipment. Including laboratory and industrial tests.

НИОКР и исследовательские работы

2.

Design

ChemInS, LLC performs complex engineering in the field of industrial enterprises aspiration, separation and filtration of gas and liquid environments.

Проектирование

3.

Equipment modernization

Modernization of obsolete (out-dated) equipment or processing chain complex reconstruction. As a result, efficiency improving, maintenance costs reducing.

Модернизация оборудования

4.

Automation of equipment

Supply of automated systems, automated processing units with the removal of control at the top level. Controller type is coordinated with the customer.

Автоматизация оборудования

5.

Leasing

Supply of equipment under Finance lease with lease term of 5 years. Often the founders of the industrial enterprises to carry out a major upgrading of equipment with lower capital costs.

Лизинг

6.

Installation and commissioning

Installation or installation supervision of the supplied equipment. Process starting-up and adjusting to project characteristics.

Монтажные и пусконаладочные работы

7.

Service maintenance

Maintenance of the equipment supplied on a contract basis. To prevent unexpected failure, prolongs the service lifetime.

Сервисное обслуживание

Our company is a team of experienced professionals ready to offer comprehensive solutions for your production.

Our purpose

is to increase the efficiency of your production.

Our solutions

are a modern highly effective technologies, proven by international experience.

Advantages

1.

Rapid assessment

Our experts will assess the effectiveness of technological circuit effectiveness on site. Upon the results will be given a report and prepare a feasibility study.

We do not sell an equipment as it is, we are looking for capability to increase the efficiency of your production.

2.

Production upgrade

We offer not only new equipment but also the modernization of existing one.

In the framework of the mineral processing "ChemInS" is one of the few companies willing to realize the modernization of the classification and dehydration node with a guaranteed increase of efficiency from the existing one.

3.

Individual approach

We offer solutions tailored to specific branches of industry.

4.

The ability to test

Laboratory and industrial tests on the basis of the accuracy allow to simulate a various technological processes and ensure the correct equipment selection.

5.

Reliable results

Close cooperation with leading scientific-research and design institutes guarantees the reliability of the proposed solutions.

6.

Rapid return on investment

Our technology ensures minimum operating costs and high productivity, thereby reducing return on your investment.

7.

Integrated solutions

Selection, design and various types of equipment supply of one technological chain in the complex.

8.

Maintenance

Own service team.

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