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Chemical Solutions
Газоочистка

We increase your production efficiency

Accurate understanding of the problem
gives us the opportunity to improve
the production, process and make it
more profitable

Problem

Nonffective dust extraction

Solution

Exploitation of multicyclones as a pre-treatment devices which will relieve the load in the form of large dust before the subsequent pieces of equipment. The cyclones are designed to clean the large gases flows with a high purification efficiency and resistant to thermal and abrasive wear.

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Problem

Noneffective hot gasesdust recovery

Solution

The Venturi scrubbers utilization allows to execute of highly efficient dust/liquid particles capture with dimension of less than 1 µm from the hot gases stream, cooling it simultaneously. At the same time, in order to simultaneously absorb, it is possible to retrofit Venturi scrubber with the efficient centrifugal, rotary and other mass-transfer stages.

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Problem

Low efficiency of purification

Frequent downtime due to the fact of the clear section clogging

Spending on electricity because of unreasonably high hydraulic resistance and density of irrigation

Solution

We offer highly efficient heat and mass transfer scrubbers, the operating principle of which is based on the creation of an active surface of phases contact, with the turbulent regime. Depending on requirements and the purified gas composition the company offers a variety of unique design centrifugal, rotary, dynamic, and Packed scrubbers.

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Problem

Disposal and purification of gases from volatile organic compounds

Solution

We suggest to use thermal and catalytic installations for the high-calorie gas emissions, including at the same time, organic compounds, disposal. This allows in addition to the effective cleaning get the heat in the form of steam or hot water, and the electrical power.

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Problem

Сapture of toxic pollutants and solvents

Solution

If there is necessity in solvents trapping with the purpose of their regeneration or toxic pollutants low concentrations sequestration we suggest adsorbers application, which equipped with a charge (bad, adsorbents), specially selected depending on the absorption properties of the adsorbates.

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Problem

Сhanges the bags

Low productivity and efficiency by the large overall dimensions of the bag filters

Solution

Cartridge filters provide cleaning of all dustup to 0.1 microns from wet, acidic gases, achieving a residual dust content of 0.2 mg/m3. Service life of filter elements for more than 10 years.

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Problem

No quality classification when the hyperfine separation

Performance degradation due to the increasing of the circulating load, the material over crushing

Solution

Engineering of the thin classification units – AKA-SPIDER pump-hydrocyclone units operating in fully automatic mode.

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Problem

Is there a high degree of wear of the hydrocyclone parts which are in contact with the pulp

Solution

Nozzles, spigots and modules of hydrocyclones AKA-VORTEX are made from high strength materials such as: polyurethane, oxide ceramics, injection molded polymers, chromium steel.

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Problem

The high level of the capital and operating costs for compensation of water losses

Problems of internal loop water circulation in the production

The large area of tailing facilities

Solution

Internal water circulation system using a high-performance thickener AKA-SET in tandem with the AKA VORTEX thickening hydrocyclones.

  • - Automated systems of coagulants dosing.
  • - Analysis of the condensed product density, the purity of the plum.
  • - Control and calibration in real-time mode.

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Problem

The low disintegration and flushing from the sludgeand clays

Solution

Intense disintegration and flushing from the sludge and clays, carried out in a AKA-DRUM scrubber-butare with capacity up to 350 t/h Screw separators AKA-SPIN allow effectively to enrich the products of preparatory operations. High quality concentrate is a guarantee of greater selectivity in the processes of metallurgy.

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Problem

Poor performance of filter separation

High residual moisture of the cake

Insufficient purity of the filtrate

Solution

Theextensive experience of our company in the modernization of existing filtration equipment allows us to offer various technical solutions to improve the efficiency of the filtration stage while reducing operating costs.

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Problem

The complexity of the effective equipment selection to obtain a granular product

Solution

The comprehensive approach to design and a wide range of equipment, including evaporators and a number of different granulation systems, drying and cooling ones, allow to create high-performance, resource-efficient systems for obtaining a granulated product with guaranteed desired properties.

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Problem

Low efficiency and high energy intensity of a dust-laden hot gases cleaning, which contain particular gaseous pollutants as well

Solution

Experience in the design and operation of a unique wet gas-cleaning system allows implement a higher efficiency cleanup of any dust-laden gas mixtures with the possibility of simultaneous cooling under minimal operation costs.

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Problem

The low efficiency of dry flue gas cleaning

Loss of product

The impossibility of the cleaned gas into the working area returning

High operating costs.

Solution

The cartridge filter has a high efficiency and ability to capture submicron dust particles, which allow to return the cleaned gas stream to the working area. Overall dimensions and operating costs are several times less than bag filters by the same performance on gas. The lifetime of the cartridge elements is incomparably longer than the bags.

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Problem

Wastewater formation

loss of product in the gas cleaning systems

Solution

Technical solution represents an environmentally safe system, consisting of high-efficiency scrubbers which are indispensable for hot gases cleaning, and filter presses which enable to purify waste water and use them in the circulation circuit scrubbers, as well as to allocate the target product in the form of relatively dry sludge.

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Problem

High humidity of the end product

Heterogeneous conditions of drying, decomposition of the product, the formation of lumps and sticking

Violation of temperature

Low energy efficiency

Product waste with waste gases

Solution

Choosing the right constructive and structural type as well as individual calculation of all parameters of the drying mode, including optimization of heat and material flows.

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Problem

Not enough gas cleaning level or product loss with waste gases

High energy costs due to unreasonably high hydraulic resistance of the system

Сheap workmanship, foulness in high temperature conditions

Increased operating costs?

Solution

Effective dry and wet gas cleaning systems based on cartridge filters or scrubbers and various type of absorbers, combined with thermal or catalytic oxidation units will not only achieve high degrees of purification, but also increase your profits by saving resources and reducing losses of valuable product.

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Problem

Insufficient accuracy of classification of bulk substances and various difficulties during their transportation, leading to violations in the main technological processes

Solution

High-precision free-fall and up-flow classifiers, as well as vibrating conveyors, sieves, coolers, lump breakers and feeders, are all that is needed to ensure reliable and uninterrupted operation of production lines.

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Problem

Insufficient thickening of sludge or removal of particles with clarified liquid Poor performance High emissions due to evaporation High equipment wear due to corrosion

Solution

The process structuring, engineering with the use of high-performance thickeners AKA-SET in tandem with hydrocyclones-thickening AKA-VORTEX.

  • Automated coagulant dosing systems.

  • Analysis of the density of the condensed product, the purity of the drain.

  • On-line monitoring and calibration (in real-time mode).

  • A constant degree of the product condensation

  • The use of special materials and linings

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Problem

Low filtration performance

High residual moisture cake

Insufficient filtrate purity

Solution

The extensive experience of our company in the modernization of existing filtration equipment allows us to offer various technical solutions to improve the efficiency of the filtration stage while reducing operating costs.

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profit after modernisation

Apply improvements on the diagram to see the result

We are financially responsible
for the result

Offered You technological solutions carefully checked by our specialists and scientific staff of our partners - design institutes and manufacturers of the equipment.

The technological process is simulated on the computer, and industrial tests at the plant of the customer carried out as well. In the case of a new designed plant, we arrange visits to factories have already implemented this technology.

All this gives us the ability to guarantee the parameters of the technological process. Our company financially responds for its achievement by the contract.

We protect
the environment

Engineering protection of environment

The "ChemInS" company's team successfully creates and implements system for the protection of the environment from the negative impacts of industrial enterprises.

Our solutions provide guaranteed environmentally safe co-existence of the technosphere into the biosphere. "Chemins" company able to help fabricators with the requirements compliance to environmental legislation, establish and operate environmentally sound and resource-efficient gas cleaning system and wastewater treatment.

profit before modernisation

8 380 000

  • Gas purification
  • Mining
  • Chemistry
  • Metallurgy
  • Sugar production
  • Petrochemical industry

Services

R & D and research work

Design

Equipment modernization

Automation of equipment

Leasing

Installation and commissioning

Service maintenance

1.

R & D and research work

Conduct of scientific research to control the correct selection of equipment. Including laboratory and industrial tests.

НИОКР и исследовательские работы

2.

Design

ChemInS, LLC performs complex engineering in the field of industrial enterprises aspiration, separation and filtration of gas and liquid environments.

Проектирование

3.

Equipment modernization

Modernization of obsolete (out-dated) equipment or processing chain complex reconstruction. As a result, efficiency improving, maintenance costs reducing.

Модернизация оборудования

4.

Automation of equipment

Supply of automated systems, automated processing units with the removal of control at the top level. Controller type is coordinated with the customer.

Автоматизация оборудования

5.

Leasing

Supply of equipment under Finance lease with lease term of 5 years. Often the founders of the industrial enterprises to carry out a major upgrading of equipment with lower capital costs.

Лизинг

6.

Installation and commissioning

Installation or installation supervision of the supplied equipment. Process starting-up and adjusting to project characteristics.

Монтажные и пусконаладочные работы

7.

Service maintenance

Maintenance of the equipment supplied on a contract basis. To prevent unexpected failure, prolongs the service lifetime.

Сервисное обслуживание

Our company is a team of experienced professionals ready to offer comprehensive solutions for your production.

Our purpose

is to increase the efficiency of your production.

Our solutions

are a modern highly effective technologies, proven by international experience.

Advantages

1.

Rapid assessment

Our experts will assess the effectiveness of technological circuit effectiveness on site. Upon the results will be given a report and prepare a feasibility study.

We do not sell an equipment as it is, we are looking for capability to increase the efficiency of your production.

2.

Production upgrade

We offer not only new equipment but also the modernization of existing one.

In the framework of the mineral processing "ChemInS" is one of the few companies willing to realize the modernization of the classification and dehydration node with a guaranteed increase of efficiency from the existing one.

3.

Individual approach

We offer solutions tailored to specific branches of industry.

4.

The ability to test

Laboratory and industrial tests on the basis of the accuracy allow to simulate a various technological processes and ensure the correct equipment selection.

5.

Reliable results

Close cooperation with leading scientific-research and design institutes guarantees the reliability of the proposed solutions.

6.

Rapid return on investment

Our technology ensures minimum operating costs and high productivity, thereby reducing return on your investment.

7.

Integrated solutions

Selection, design and various types of equipment supply of one technological chain in the complex.

8.

Maintenance

Own service team.

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