Equipment modernization
Modernization of equipment is to bring it into line with new requirements and norms, technical conditions and quality indicators at the present stage of development of science and technology.
You can often find a situation that used equipment does not meet requirements. This can be as a result of errors in the design stage and delivered the piece of equipment with reduced performance, poor quality or incorrectly selected, designed, and , consequently, an inefficient machine, and in the case of already obsolete design techniques.
If the node is the limiting or influencing the overall performance of the enterprise, the latter may receive less income.
Losses can be in the form of unproduced products at this stage of processing, at idle or not productive as possible and kind of high maintenance and energy costs.
The solution may be to work on key nodes of modernized equipment.
Having rich knowledge in the field of chemical engineering and working in partnership with many design organizations in Russia and abroad, we have been auditing various technology nodes with the objective of identifying retrofit opportunities as individual pieces of equipment and entire process lines in General.
The results of the audit process we supported the feasibility study.
In identifying the possibility of upgrading we make design documentation for manufacture of various machinery parts and rubber products, we carry out the installation and commissioning of equipment.
Single Goal - increase the performance and efficiency of key components of the equipment which will lead to higher profits.
Implemented projects
The performance of the Assembly. Installation of membrane filter plates.
Modernization of the chamber-membrane filter press Outotec (Finland) on production of copper concentrate.
Scope of work included: auditing, design of filter plates, of plate spreading and attachment of the filter cloth, the further their manufacture, installation and commissioning of the equipment. Result: the moisture content of copper concentrate decreased from 10 to 7%, and discharge for cycle increased by 22.2%.
Increase profits by
22.2 %
The filter press without plates. Repairs.
MODERNIZATION of the MEMBRANE FILTER PRESS Diemme filtration (Italy) on the dehydration of sludge neutralization products of purification of waste furnace gases.
Scope of work included: audit, design, manufacturing rods of hydraulic cylinders, carriages and other elements of the moving plates, repair plates plates, hydraulic adjustment and automatic filter press. The result is increased filter capacity by 43%.Reducing the time of drying the precipitate in 10 times.
Increase profits by
43 %
Upgraded filter press with polypropylene chamber plates Lenser (Germany).
Replacement of the stainless steel frame plates set of FILTER PRESS BMZ "Progress" (Ukraine) to a polypropylene chamber one at JSC "Chelyabinsk zinc plant".
The problem was in the open drainage of the filtrate to a closed one replacement. There was made a pack of filter plates, includes adapter plate with nozzles under the flanges. Unloading speed and performance after the upgrade has increased.
Increase profits by
7 %
The filter press before the upgrade (tenant emprovements), equipped with rusty iron slabs.
FRAME PLATES SET at FILTER PRESS BMZ "PROGRESS" (UKRAINE) made of cast iron REPLACEMENT TO a POLYPROPYLENE CHAMBER at JSC "Chepetsky mechanical plant" (Rosatom).
The task was to replace the iron quickly corrosive plates, which fail filter fabric. Was made a package of chamber filter plates, including adapter plate. Unloading speed and performance after the upgrade has increased. The service life of the filtration fabric is increased.
Increase profits by
13 %
Filter press with wooden plates and frames to upgrade.
What are the filtering plates? example: a project to replace the wooden frame of the package of plates on the filter press in the dehydration process of the salt sludge.
The task consisted in the replacement of wooden plates and frames because of the expense which the company had to hold a workshop for their manufacture. A package of chamber filter plates made of polypropylene was produced. Removal of load speed has increased. Plate no fail any more.
Increase profits by
7 %