Our specialists launched a bulk solid heat exchanger at the Balakovo branch of JSC "Apatit"
The purpose of the tests was to determine the characteristics of the heat exchanger for participation in the tender for the supply of equipment.
Based on the results of the test, it was found that the equipment successfully solves the customer's key problem: difficulties with the packaging of forage monocalcium phosphate.
The absence of adhesion of the product to the cooling plates was also noted.
In the warm season, the high temperature of the finished product granules (90-100 C) causes hygroscopicity and, as a result, high caking and packaging difficulties. The equipment we offer has successfully dealt with this problem.
Advantages of FIC heat exchangers:
Completely closed system with zero emission In a heat exchanger for bulk solids, there is no direct contact of the product with the heat carrier or refrigerant. Thus, it fundamentally eliminates the carryover of dust and small particles. Also, the lack of interaction of the material with air eliminates the risks of product contamination. When the ambient air used for heating or cooling is dusty, some of the dust will enter the material, even when using a highly efficient gas cleaning system, which affects the quality of the final product.
Energy savings up to 90% Compared to traditional heat transfer technology, there is no need for fans and motors in the heat exchanger, which significantly reduces energy consumption.
Product quality The regulated low speed of the material passing through the heat exchanger prevents crushing and abrasion of the product. This ensures that the particle properties and crystal shape are preserved in their original form to achieve the best product quality.
Uniform heat transfer efficiency Based on the dense feeding principle, the powder flows evenly and at a low speed in the heat exchanger, which ensures a uniform product discharge temperature.
Modular structure, easily expandable The vertical structure of bulk materials is compact and modular in design. The capacity and final temperature can be adjusted by increasing or decreasing the number of sections. This saves a lot of installation space.
Low maintenance costs Due to the absence of rotating parts, the frequency and duration of the plant maintenance is significantly lower than that of drum coolers and fluidized bed apparatus. As a result, the number of working hours per year is increased and the cost of maintenance is reduced.
Full information on the supplied equipment is presented at the link