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Chemical Solutions

Hydrocyclones aka-vortex

Installation AKA-SPIDER with circular distributors ZVN 12 for the classification of flotation tailings kaolin ore

Installation AKA-SPIDER with circular distributors ZVN 12 for the classification of flotation tailings kaolin ore

Replacement sand nozzle hydrocyclone VORTEX unit KRS3128

Replacement sand nozzle hydrocyclone VORTEX unit KRS3128

Polyurethane hydrocyclone RWS150.28 with the diameter of the supply head – 750 mm, capacity up to 720 m<sup>3</sup>/h

Polyurethane hydrocyclone RWS150.28 with the diameter of the supply head – 750 mm, capacity up to 720 m3/h

Technology AKW A+V for the closed cycle grinding - classification

Technology AKW A+V for the closed cycle grinding - classification

Hydrocyclones AKA-VORTEX are widely used in classifying fine-grained materials of various minerals, especially when grinding. Being an important and affordable component of wet process mechanical separation and classification of hydrocyclones AKA-VORTEX are made from modern high-strength materials capable of withstanding the corrosive working environments across the range of pH and abrasiveness.

The principle of operation of hydrocyclones is as follows: initial pulp under pressure (from 0.4 to 3.5 Bar) is supplied through the nozzle tangentially to the inner surface of the cylindrical part of the hydrocyclone and in it acquires a rotational motion. Heavy and large particles under the action of centrifugal forces is discarded to the walls of the apparatus and the downward spiral flow moving down razhruzhaly through the nozzle Sands. Small particles together with the bulk water form the inner flow that rises up, and carried through the drain tube.

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Advantages:

  1. Optimum performance of the separation with an unstable production environment

  2. Integration into the existing technological chain of machines

  3. A wide range of split fractions d50 of 2 µm to 180 µm

  4. The modular design and the wide range of adapters allow you to adjust the classification process

Scope of application:

  • minerals (kaolin, feldspar, talc, chalk, quartz, gypsum, bentonite, zircon);

  • ores (iron, bauxite, zinc, tin, manganese, chromite, niobium, tantalum);

  • chemical intermediates;

  • alumina;

  • mineral raw materials and by-products (e.g., foundry sand, slag, sludge, Si-SiC, abrasives).

Modular construction

More than 3000 names of the constituent parts to assemble the cyclone, the desired geometry, with the desired resilience to the material. Makes it possible to accurately adjust how the separation time (the time the separation medium in the device) and the hydrodynamic aspects involved in the effective allocation of the conditional particle in full



Materials sand/drain nozzles

The drain and sand nozzle, exposure of the abrasive, and the constant geometry which is the key to quality classification, available from:

  • Polyurethane

  • Casting polymers (polyamide, PVDF)

  • Oxide ceramics

  • Ceramics based on silicon carbide

  • Chromium steel, chromium-Nickel steel


Standard sizes

The type of hydrocyclone

Nominal

diameter, mm

The size fraction separation, d50, mcm

Pressure, bar

Capacity, m3/h

RWK42

20

3-5

2,0-3,5

0,5-0,8

RWS75

35

4-8

1,5-3,5

0,8-2,9

RWS105

50

5-15

1,5-3,0

2,4-7,6

RWT1530

75

12-18

1,5-2,5

5,5-13,5

TRT2128

100

14-26

1,5-2,5

23-58

KRS3128

150

25-35

1,5-2,5

25-60

RWT4118

200

30-50

1,0-1,7

32-67

TRT4118

200

30-50

1,0-1,7

65-135

RWT5118

250

45-60

1,0-1,7

42-103

RWN6518

325

55-70

0,8-1,5

80-150

RWH8124

400

60-90

0,7-1,3

100-280

NSW92.30

450

65-95

0,6-3,0

130-475

RWZ102.30

500

80-120

0,5-1,1

160-490

RWS150.28

750

100-150

0,4-1,2

210-720

RWS240.28

1200

120-180

0,4-1,0

500-1.500


Why you should choose us

Production and complex supply of pump-hydrocyclone plants

Working in tandem with circular distributors AKA-SPIDER at full automation ensure high-quality separations.

Maintaining the design performance for the entire period of operation

Timely and qualitative service under the supervision of authorized the manufacturer for

Own design for your custom tasks

For the manufacture of hydrocyclones AKA-VORTEX stabilized using various polyurethane formulations with proven resistance to highly abrasive environments.

Fully polyurethane body of the hydrocyclone less susceptible to the effects of shock loads: pressure surge, the change in the density of the suspension, the ingress of large debris (cuttings, rags, wood chips, etc.).

Guarantee of the required efficiency

The use of modern CAE tools such as CFDesign, Siemens NX, SolidWorks.

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